Facilitation Centre for
Industrial Plasma Technologies
|
Surface
Hardening using Plasma Nitrding process
Plasma
Nitriding is a surface hardening process, in which nitrogen is
diffused in to the components surface. Plasma nitriding produces
high surface hardness, good wear resistance, increased fatigue
strength and toughness.
Advantages of Plasma Nitriding:
-
Reduced
(by 20-50%) treatment cycle compared to gas nitriding process.
-
Better
process control and automation.
-
Higher
surface hardness can be achieved (up to 1200 HV, 70 HRC).
-
Better
dimensional stability (lower distortions) due to lower process
temperature and uniform heating.
-
Cases with
uniform depth are formed even over parts with complex shapes.
-
Easier
masking for selective nitriding.
-
Lower
energy consumption
-
Reduced
gas consumption.
-
Safer
operation.
-
Environment Friendly Process (Green Technology)
|
Material
for Plasma Nitriding
-
En-8,
En-19, En-24, En-47, En 41B
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All types
of stainless steels
-
Hot
working steel
-
High speed
steel
-
Cold work
steel
-
Valve
steel
-
Oil
hardening steel
-
Cast iron
|
|
Applications
-
Cutting
tools
-
Forging
dies
-
Drawing
dies
-
Molds for
Transfer molding and Compression molding of polymers
-
Machine
and automotive parts like gear wheels, valves, lifters, cams,
rocker arms, crankshafts
|
Address for communication:
A-10/B, G.I.D.C. Electronics Estate, Sector 25, Gandhinagar - 382044, Gujarat Ph: +91 79 23269003 Fax: +91 79 23269001
email:
fcipt@ipr.res.in
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